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    PR Eng. Process Engineer - Johannesburg, South Africa - Fempower

    Fempower
    Fempower Johannesburg, South Africa

    18 hours ago

    Default job background
    Full time
    Description

    Purpose of the job:
    The Process engineer is a technical specialist who reports to the Technical Services Manager and has the primary responsibilities to:

    • Design and implement plant changes to minimize the need for maintenance shutdowns thus maximizing plant uptime and output.
    • Provide specialized technical services, operations support, process control and effluent waste monitoring services for the organization.
    • Lead the energy management framework and ensure its alignment to group policy.
    • Implement world class systems and manage operational excellence to ensure operation performance is met in terms of both output and efficiency through effective production, engineering, and distribution.
    • Support and optimize plant performance and energy balance via resources and projects.
    • Deviations on plant quality, chemistry and operational processes are investigated and technical reports prepared with proposed preventative measures.
    • Become the technical custodian on the Chlor-Alkali manufacturing knowledge base.
    • Assist in ensuring business compliance with legal and SHERQ requirements in terms of the manufacturing process.
    • The abovementioned activities shall be conducted in compliance with the Occupational Health and Safety Act, No. 85 of 1993 and all relevant policies and procedures.
    • This position profile acts as a guide to the role only, and additional work outcomes may be required to be performed by the incumbent.

    Key performance areas:

    • Provide technical services on site.
    • Ensure process control philosophy is developed and well understood.
    • Ensure technical support to any process trains that require investigation and improvement.
    • Repeat failures, incidents and customer complaints are investigated and preventative measures are implemented.
    • Raw material and final product quality are monitored, and deviations acted upon accordingly.
    • Provide reports on any process deviations on the system.
    • Measure and evaluate and report on the effluent management on site and find opportunities for effluent reduction.

    Standards and codes of good practice:

    • Make use of site drawings, engineering standards and technical library to assist the plant operations to achieve the required standard.
    • Responsible for the development and control of P&ID's, HAZOP studies and design reviews for updates on the system as per the operational strategy development.
    • Assist in the development of Electrolyser protection, manufacturing data and quality parameters according to OEM standards.
    • Implement and monitor operating technology systems (i.e., MES, Track and Trace, SCADA, operational systems)

    Continuous improvement and operational excellence:

    • Provide technical input to ensure that the operations are legally compliant and adheres to certification requirements.
    • Lead the energy management framework and ensure alignment to the Bud Groups energy policy.
    • Become the technical custodian on Chlor-Alkali manufacturing and ensure knowledge management and technical expertise are embedded in the organisation.
    • Find opportunities to improve the overall business through low-cost or agile processes through the development or change in processes to allow maximization of uptime and output.
    • Design and implement a plant operational capability that allows for statutory maintenance to be completed without stopping production.
    • Implement world class manufacturing principles.

    Related SHERQ responsibilities:
    Knowledge / skills/ Competencies:

    • Extensive knowledge of the Occupational Health and Safety Act, No. 85 of 1993.
    • Extensive knowledge of ISO 9001 and quality management system
    • Extensive knowledge of hazardous chemical manufacturing and handling codes, preferably in a Chlor-Alkali plant.
    • Knowledgeable on different types of equipment related to chemical manufacturing plants.
    • Skilled in hazard identification, risk assessment and root cause analysis
    • Ability to read and interpret engineering drawings and technical databooks.
    • Experience in working with operational excellence, energy management and world class manufacturing principles.
    • Experience in managing and coordinating projects, and continuous improvement activities.
    • Experience in using SharePoint and Corrective Action Systems (i.e., Digilex)
    • Knowledge on Operations Technology (i.e., SCADA, PLC, SAP IM and MES)
    • Experienced in relationship building and cross collaboration at a senior level.
    • Extensive knowledge of the OHS Act and legal appointments.
    • In-depth knowledge of Operations Technology (OT), MES systems, SCADA database, ERP software and Dashboard reporting
    • Sound understanding of project management, contractor management, supplier management, change principles and continuous improvement.
    • Computer literacy in SAP and MS Office (Word, Excel, Outlook).
    • In-depth knowledge of process engineering, HAZOP studies and LOPA.
    • Strategic management, planning, co-ordination, and control
    • Technical custodian and ability to travel locally and internationally to technical conferences.
    • Excellent communication and interpersonal skills
    • Leadership and Team player
    • Concern for standards
    • Thorough and attention to detail
    • Ability to work under pressure.
    • Highly Analytical and Innovative

    Experience:

    • 15 years in a chemical manufacturing plant environment (chlor-alkali manufacturing)
    • Experience on quality management and laboratory operations.
    • Experiencing in world class systems and operational excellence implementation
    • Experience in developing and using an MES system for analysis of operational data.
    • Familiar with financial budgeting and capex management

    Qualifications:

    • Matric
    • BSc or BEng Chemical Engineering (regrettably no BTech)
    • Project management / PRINCE II certification and/or experience
    • Professional Engineer (PR Eng)

    Reporting structure:
    This position reports to the Process Technical Services Manager.

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