Production Manager - Cape Town, South Africa - Rory Mackie & Associates
Description
Job Overview:
This position will be required to manage the manufacturing of Compressorised refrigeration racks and packs.
This includes, but is not limited to:
- Effectively coordinating and managing production effectiveness to ensure efficient and effective throughput in line with customer requirements
- Overall responsibility and authority to ensure that the master production schedule is achieved
- Drive world class manufacturing and quality standards
Responsibilities:
- Production planning:
- Ensure production priorities & targets are well understood and implemented
- Supervision of the CP master production schedule (MPS)
- Drive the achievement of the MPS at all levels, including liaising with sales team in the event of changed delivery dates
- Production management:
- Manage and assist the CP Supervisor in achieving production targets in a multishift environment
- Identify production needs and action accordingly
- Identify and justify resource requirements in line with fluctuating demand
- Ensure adequate shift communication, effectiveness, and handover
- Reallocate resources to balance capacity demand for throughput requirement
- Identify and justify overtime needs
- Identify and measure KPIs to measure production performance
- Perform Bill of Materials rollups to enable calculation of department Gross-Profit (GP) margins
- Material control:
- Manage and assist CP Supervisor with department stores & inventory
- Ensure accurate and well managed WIP stock take
- Manage and adjust KANBAN levels to support requirements
- Liaise with buyers to ensure any major supply shortages are identified and addressed
- Liaise with dispatch regarding delivery schedules
- Continuous improvements:
- Identify bottlenecks and resolve accordingly to improve production efficiency and throughput
- Drive continuous improvement and process improvement projects within the department
- Drive and implement world class manufacturing methodologies
- Understand and reduce production costs
- Ensure equipment needs are addressed and resolved
- Work with Engineering office to ensure effective assistance as required
- Lead and manage the implementation of new product development and product testing
- HR and training:
- Build a high performing, highly engaged team
- Identify and implement training needs
- Manage HR & Disciplinary issues as required
- Quality, Health & safety:
- Responsible for HSE in rack production areas
- Assist QC officer in resolving Customer Complaints, Non-Conformances and implementing/revising QMS procedures
- Ensure Health and Safety is well maintained and adhered to
- Ensure the ISO9001 accreditation is maintained
Requirements:
- Experience in production management / supervision in a world class manufacturing environment is required with a minimum of 810 years' experience
- A formal production management and/or technical qualification is preferred
- Refrigeration Engineering experience will be advantageous
- Experience in the manufacturing of CO2 transcritical machines will be advantageous
- The individual must have welldeveloped planning and organizational skills, as well as good people and negotiation skills
- A good understanding of all aspects of a business, in terms of operations, production, engineering & design, finance, sales & marketing, HR and procurement is required
- The individual must be able to focus on results and will be required to conduct handson supervision and control
- A commitment to quality and Occupational Health and Safety requirements is expected
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