Mechanical Maintenance Foreman - Kempton Park - Assign Services (Pty) Ltd - JHB

    Assign Services (Pty) Ltd - JHB
    Assign Services (Pty) Ltd - JHB Kempton Park

    1 day ago

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    Description

    Job Description

    Key Performance Areas:

    • Delivery: Attend daily operations meetings, secure the 24-hour operating window by addressing priority equipment repairs. Plan and execute all breakdown repairs without delay.
    • Identify causes of equipment failures and repetitive repairs by completing RCFA page 1's and page 2's for all mechanical failures. Agree corrective actions with plant engineers.
    • Implement proactive maintenance, eliminate reactive maintenance by implementing preventive and predictive maintenance programs.
    • Develop, review, and agree the weekly maintenance plan with the Maintenance Planner. Ensure effective execution of the weekly maintenance plan.
    • Plan, prepare, and oversee the execution of monthly maintenance shuts. Ensure no shut overruns.
    • Reduce reaction times to breakdowns (MTTR) and increase mean time between failures (MTBF) through effective implementation of maintenance best practices, systems, and procedures.
    • Meet with suppliers, contractors, and 3rd party inspectors when required.
    • Perform daily administrative tasks and weekly/monthly reports.
    • Provide standby duties when required and assist with after-hour breakdowns.
    • Perform tasks given by the engineering leadership team as needed.

    Quality:

    • Ensure no maintenance rework by executing work to the agreed standard.
    • Regularly review and maintain the maintenance system (tasks lists and PM schedules).
    • Develop works instructions through own and subordinates' input to standardize tasks and spares requirements following World Class Manufacturing best practices.

    Cost:

    • Control maintenance costs effectively and prevent over expenditure.
    • Identify critical spare requirements and ensure availability at all times.
    • Liaise with store personnel regarding spares holding/storage and stock requirements.
    • Display maintenance team performance (costs, effectiveness, and productivity) using graphics.

    Health, Safety, and Environmental:

    • Participate in on-site safety programs and conduct regular safety talks, tool box inspections, and ensure lifting equipment is inspected regularly.
    • Ensure all maintenance work is executed safely and efficiently.
    • Maintain high work and safety standards within area of responsibility.
    • Ensure plant housekeeping is of a high standard by implementing 5S principles and practices in area of responsibility.

    People:

    • Manage maintenance personnel through proper guidance, supervision, inspection, and discipline.
    • Assist with training, coaching, and general development of subordinates.
    • Maintain open channel communication with subordinates through daily meetings for two-way feedback.
    • Perform bi-annual performance appraisals of mechanical artisans.
    • Enforce World Class Manufacturing principles onto subordinates and use WCM tools daily as Foreman - Lead by example.
    • Maintain a high standard of time management of self and subordinates.

    Qualifications/Skills and Experience:

    • Matric or equivalent
    • Mechanical Trade Test passed
    • A National Diploma or B.Tech in Mechanical Engineering would be advantageous
    • Minimum of 10 years maintenance supervisory experience in a heavy engineering and continuous manufacturing process environment
    • High level of understanding of World Class Manufacturing tools, processes, and systems
    • Ability to do troubleshooting and present solutions in a fast-paced pressurized environment
    • Knowledge of all legal requirements of the OHS Act, BCEA, LRA, and other legal requirements


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