Specialist Machinist and Process Developer - Cape Town - Key Recruitment

    Key Recruitment
    Key Recruitment Cape Town

    7 hours ago

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    Description

    Job Description:

    SPECIALIST MACHINIST and PROCESS DEVELOPER

    A leading precision mechanical manufacturing company seeks a highly skilled Specialist Machinist and Process Developer to join their team near Cape Town.

    Responsibilities:

    • Machining and Programming:
      • Operate and program CNC milling and turning machines using Fanuc controls.
      • Work with advanced CNC systems, including 4th-axis machining and mill-turning operations.
      • Program and operate CMM machines to ensure precise measurement and inspection of components.
    • Process Development:
      • Design efficient manufacturing processes that enhance productivity while minimizing waste.
      • Create detailed manufacturing drawings using CAD/CAM software.
      • Develop jigs, fixtures, and tooling to streamline machining and assembly processes.
      • Apply compensations for plating and other finishing processes to meet final part specifications.
      • Implement industrialized manufacturing methods to improve consistency and reduce lead times.
    • Quality Assurance:
      • Self-qualify parts to ensure compliance with specifications and customer drawings.
      • Maintain adherence to quality standards, addressing non-conformance issues promptly.
    • Training and Leadership:
      • Provide mentorship and training to junior machinists and team members.
      • Serve as a resource for problem-solving and knowledge-sharing within the team.

    Requirements:

    • Matric (Grade 12) or equivalent.
    • Trade Tested Tool Jig and Die Maker.
    • Proficient in English and Afrikaans.
    • 10+ years of experience in a manufacturing environment with a focus on CNC machining and process development.
    • Proficient in 4th-axis machining and mill-turning operations.
    • Experience with CAM and CAD software (e.g., Mastercam, SolidWorks, or similar).
    • Familiarity with industrial manufacturing methods and quality standards.
    • Knowledge of inspection methods, including:
      • CMM Machines: Programming and operating for precise inspection and measurement.
      • Inspection Tools:
        • Height Gauges
        • Shadow Graphs
        • Verniers
        • Micrometers
        • Bore Micrometers
        • Dial Indicators
        • Thread Gauges
        • Pin Gauges
      • Experience working with a diverse range of materials, including:
        • Metals: Aluminium, Stainless Steel, Mild Steel, Heat-Treatable Steel, Brass, Titanium.
        • Polymers: Proficiency in machining and processing various types of polymers.

      Key Skills:

      • CNC Machining Fundamentals:
        • Understanding CNC principles including machine operation types (milling, turning, drilling) along with familiarity with machine components (controllers, motors, cutting tools).
      • Programming Skills:
        • Proficiency in programming CNC machines using G-code/M-code; knowledge of CAM software for converting CAD designs into machine-readable instructions.
      • Material Properties:
        • Awareness of various materials used in CNC machining (metals, plastics) along with their machinability characteristics for appropriate application selection.
      • Manufacturing Process Optimisation:
        • Ability to develop/refine processes for enhanced efficiency while reducing waste; designing jigs/fixtures/tooling for better practices.
      • Quality Control:
        • Knowledge of quality assurance practices ensuring machined parts meet specifications; includes self-qualifying parts using inspection techniques.
      • Troubleshooting Skills:
        • Capability to quickly identify/resolve machining issues; requires strong analytical skills for effective problem assessment.
      • Innovative Thinking:
        • Creative approach towards developing/improving processes for productivity/quality enhancements within manufacturing.
      • Training Abilities:
        • Skills in mentoring/training junior machinists; fostering a collaborative environment encouraging knowledge sharing.
      • Trainer & Leader:
        • Excellent communication skills for effective training/mentoring of team members.


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