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- Drive ME Improvement objectives by analysis of lost time using relevant problem-solving techniques.
- Monitor and reduce scrap (by means of but not limited to the TQM process).
- Ensure all agreed improvements are timeously planned and implemented.
- Drive improvement targets through the ME and TQM processes (with the intention to reduce downtime and cost of poor quality).
- Ensure improvement targets meet budgets.
- Kaizen Initiatives: Drive A3 problem-solving activities to eliminate waste, improve quality, and production output within all areas of control.
- Ensure 5S principles are practiced at all times.
- Ensure 5S initiatives are implemented on new lines (support with 5S improvement activities to ensure 5S is sustained in all areas of control).
- Comply with all applicable compliance obligations to which the company subscribes.
- Evaluate processes and equipment to ensure compliance with environmental and safety regulations.
- Provide a workplace without risk of injury and ill-health.
- Drive initiatives to ensure the improvement of the environment and prevent pollution.
- Correct PPE and PPC usage in all areas of control (advise on correct PPE and PPC for facility requirements).
- Meet or exceed customer requirements (ensure products meet customer specifications, standards, and requirements for new and existing components).
- Risk-Based Thinking: Identify risks that will affect quality for new and existing products and implement required actions to alleviate these risks.
- Approval of manufacturing processes and equipment (jigs, fixtures, and manufacturing processes will need to be designed, manufactured/implemented, and bought off/approved to the relevant standards within the organization).
- Assist in trial activities to ensure all internal and customer requirements are met (manufacturing processes must adhere to the quality requirements within the organization).
- Develop, configure, and optimize processes from inception through to start-up and customer buy-off.
- Designing, planning, and implementation of equipment layouts and flows.
- Process optimization (with the objective of reducing downtime and cost of poor quality).
- Develop best practices, routines, and innovative solutions with the objective of increasing production output as well as improving quality to a defined budget.
- APQP: Support cross-functional teams to ensure all customer requirements are met, and the project is delivered as per the master schedule within the project budget.
- Define and implement process documentation and operating instructions.
- Establish safety procedures to mitigate the risks identified in all areas of control.
- Define set process parameters to ensure that the inputs are controlled to produce consistent product that complies with all customer requirements.
- Conduct Process Capability Studies to ensure that CPK and PPK requirements are always maintained.
- Document and manage changes to the processes within your area of control (adhering with the company's procedures and policies at all times).
- Responsible for team attendance to ensure the company target is met (since the role is to support production, your team's attendance is vital for the successful running of the plant).
- Responsible for the personal development of your team in line with company strategy.
- Adhere to HR policies and procedures.
- Conduct Performance Reviews on all team members.
- Conduct and manage IDP's on all team members (ensure all team members are adequately trained to perform duties assigned to them. Training records are to be maintained).
- Carry out all reasonable instructions/tasks (carry out any reasonable instructions/tasks issued by the General Manager).
- Uphold the Company Vision and Values (act in the best interest of the company in accordance with all the Company Policy and Procedures).
- Quality
- Maintenance (Tool and Plant)
- Projects
- Production
- OEM
- External Suppliers
- Knowledge of MS Office.
- Problem-Solving Methodology.
- Knowledge of the Manufacturing Excellence System.
- General understanding of press and injection moulding tool design and manufacture.
- General understanding of the operation of metal presses and injection moulding machines.
- General understanding of process parameters in metal pressing and injection moulding.
- Familiarity with environmental and safety, health, and environment regulations.
- CAD.
- Use of Measuring Equipment.
- Experience in a Production Engineering Environment.
- 5 to 10 years' experience in Process Engineering.
- Minimum of 3 years managerial experience.
- Grade 12 (Critical).
- Analytical thinker with interpersonal skills.
Process Engineering Manager Pietermaritzburg - Execustaff Recruiting Services SA (Pty) Ltd
2 weeks ago

Description
Job Purpose
The purpose of this role is to ensure that the manufacturing standards and customer specifications in operations are defined and adhered to.
Duties & Responsibilities
Elimination of Waste:
5's:
Health, Safety, and Environment:
Quality:
Delivery:
People Development:
General:
Internal Matrix Customers:
External Customers:
Desired Experience and Qualification
Technical Skills and Specialist Knowledge:
Experience:
Qualifications:
Other:
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