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  • Process Engineering Manager Pietermaritzburg - Execustaff Recruiting Services SA (Pty) Ltd

    Execustaff Recruiting Services SA (Pty) Ltd
    Execustaff Recruiting Services SA (Pty) Ltd Pietermaritzburg

    2 weeks ago

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    Description

    Job Purpose

    The purpose of this role is to ensure that the manufacturing standards and customer specifications in operations are defined and adhered to.

    Duties & Responsibilities

    Elimination of Waste:

    1. Drive ME Improvement objectives by analysis of lost time using relevant problem-solving techniques.
    2. Monitor and reduce scrap (by means of but not limited to the TQM process).
    3. Ensure all agreed improvements are timeously planned and implemented.
    4. Drive improvement targets through the ME and TQM processes (with the intention to reduce downtime and cost of poor quality).
    5. Ensure improvement targets meet budgets.
    6. Kaizen Initiatives: Drive A3 problem-solving activities to eliminate waste, improve quality, and production output within all areas of control.

    5's:

    1. Ensure 5S principles are practiced at all times.
    2. Ensure 5S initiatives are implemented on new lines (support with 5S improvement activities to ensure 5S is sustained in all areas of control).

    Health, Safety, and Environment:

    1. Comply with all applicable compliance obligations to which the company subscribes.
    2. Evaluate processes and equipment to ensure compliance with environmental and safety regulations.
    3. Provide a workplace without risk of injury and ill-health.
    4. Drive initiatives to ensure the improvement of the environment and prevent pollution.
    5. Correct PPE and PPC usage in all areas of control (advise on correct PPE and PPC for facility requirements).

    Quality:

    1. Meet or exceed customer requirements (ensure products meet customer specifications, standards, and requirements for new and existing components).
    2. Risk-Based Thinking: Identify risks that will affect quality for new and existing products and implement required actions to alleviate these risks.
    3. Approval of manufacturing processes and equipment (jigs, fixtures, and manufacturing processes will need to be designed, manufactured/implemented, and bought off/approved to the relevant standards within the organization).
    4. Assist in trial activities to ensure all internal and customer requirements are met (manufacturing processes must adhere to the quality requirements within the organization).

    Delivery:

    1. Develop, configure, and optimize processes from inception through to start-up and customer buy-off.
    2. Designing, planning, and implementation of equipment layouts and flows.
    3. Process optimization (with the objective of reducing downtime and cost of poor quality).
    4. Develop best practices, routines, and innovative solutions with the objective of increasing production output as well as improving quality to a defined budget.
    5. APQP: Support cross-functional teams to ensure all customer requirements are met, and the project is delivered as per the master schedule within the project budget.
    6. Define and implement process documentation and operating instructions.
    7. Establish safety procedures to mitigate the risks identified in all areas of control.
    8. Define set process parameters to ensure that the inputs are controlled to produce consistent product that complies with all customer requirements.
    9. Conduct Process Capability Studies to ensure that CPK and PPK requirements are always maintained.
    10. Document and manage changes to the processes within your area of control (adhering with the company's procedures and policies at all times).
    11. Responsible for team attendance to ensure the company target is met (since the role is to support production, your team's attendance is vital for the successful running of the plant).

    People Development:

    1. Responsible for the personal development of your team in line with company strategy.
    2. Adhere to HR policies and procedures.
    3. Conduct Performance Reviews on all team members.
    4. Conduct and manage IDP's on all team members (ensure all team members are adequately trained to perform duties assigned to them. Training records are to be maintained).

    General:

    1. Carry out all reasonable instructions/tasks (carry out any reasonable instructions/tasks issued by the General Manager).
    2. Uphold the Company Vision and Values (act in the best interest of the company in accordance with all the Company Policy and Procedures).

    Internal Matrix Customers:

    1. Quality
    2. Maintenance (Tool and Plant)
    3. Projects
    4. Production

    External Customers:

    1. OEM
    2. External Suppliers

    Desired Experience and Qualification

    Technical Skills and Specialist Knowledge:

    1. Knowledge of MS Office.
    2. Problem-Solving Methodology.
    3. Knowledge of the Manufacturing Excellence System.
    4. General understanding of press and injection moulding tool design and manufacture.
    5. General understanding of the operation of metal presses and injection moulding machines.
    6. General understanding of process parameters in metal pressing and injection moulding.
    7. Familiarity with environmental and safety, health, and environment regulations.

    Experience:

    1. CAD.
    2. Use of Measuring Equipment.
    3. Experience in a Production Engineering Environment.
    4. 5 to 10 years' experience in Process Engineering.
    5. Minimum of 3 years managerial experience.

    Qualifications:

    1. Grade 12 (Critical).

    Other:

    1. Analytical thinker with interpersonal skills.

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