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  • Mechanical Engineer - Johannesburg - Globaltrack

    Globaltrack
    Globaltrack Johannesburg

    2 months ago

    Description
    Mechanical Engineer (Molds & Casings)

    Position Overview

    We are seeking a Mechanical Engineer with strong expertise in product casing and mold design to join our R&D team.

    This role will focus on designing, developing, and optimizing mechanical enclosures for our hardware and IoT products, ensuring they meet durability, manufacturability, and aesthetic requirements.

    While electronics experience is not mandatory, familiarity with integrating PCBs, antennas, and connectors into housings is a plus.

    The ideal candidate is detail-oriented, proficient in 3D CAD, and experienced in translating concept sketches into production-ready designs and injection molds.

    Key Responsibilities
    Mechanical Design & CAD
    Design and model product casings, enclosures, and mechanical components using 3D CAD software (SolidWorks, Fusion 360, or equivalent).
    Generate detailed 2D drawings and technical documentation for manufacturing.
    Mold & Manufacturing Development
    Develop injection mold designs, collaborate with external toolmakers, and review tooling drawings.
    Optimize designs for injection molding, die-casting, CNC machining, and 3D printing (DFM/DFA principles).
    Select materials for strength, durability, environmental resistance (IP65+), and cost efficiency.
    Prototype & Testing
    Rapidly prototype designs via 3D printing and validate fit, form, and function.
    Conduct tolerance analysis and stress simulations.
    Support testing for environmental robustness (vibration, temperature, sealing).
    Cross-Functional Collaboration
    Work closely with electronics, firmware, and industrial design teams to integrate PCBs, batteries, antennas, and connectors into enclosures.
    Coordinate with suppliers and manufacturing partners (local and international) on mold fabrication, production, and quality checks.
    Continuous Improvement
    Research new materials, manufacturing methods, and processes.
    Drive improvements in mechanical reliability, weight, and production cost.
    Requirements

    Essential:
    Bachelor's degree in Mechanical Engineering or related field.
    Proficiency in 3D CAD (SolidWorks, Creo, Fusion 360, or similar).
    Strong knowledge of plastics, polymers, and metals used in electronic product housings.
    Understanding of DFM (Design for Manufacturability) and DFA (Design for Assembly).
    Experience producing manufacturing drawings and GD&T (Geometric Dimensioning & Tolerancing).

    Preferred/Nice to Have:
    Familiarity with PCB and electronics integration into housings.
    Familiarity with Electronics circuit design and firmware development.
    Experience with sealing designs for ruggedized or waterproof devices (IP ratings).
    Basic knowledge of thermal management for electronic enclosures.
    Exposure to compliance/certification requirements (CE, ICASA, FCC, RoHS).
    Soft Skills
    Strong problem-solving and analytical thinking.
    Attention to detail and ability to balance design with cost/manufacturing constraints.
    Team player who can collaborate with cross-disciplinary teams (electronics, firmware, QA, manufacturing).
    Clear communicator, able to work with external vendors and internal stakeholders.
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