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Buhle Nxiwa

Buhle Nxiwa

Process Engineer | Design | Optimization

Education / Training

Cape Town, City of Cape Town

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About Buhle Nxiwa:

I am Buhle Nxiwa, a dedicated and forward-thinking Metallurgist with a strong foundation in Chemical Engineering and extensive experience in optimizing metallurgical processes to achieve the highest standards of quality and efficiency. Currently pursuing a Master of Science in Chemical Engineering at the University of Cape Town, my research focuses on innovative crystallization techniques for complex brine treatment, reflecting my passion for innovation and problem-solving. With a proven track record in both large and medium-scale manufacturing environments, I bring a unique blend of technical expertise, leadership, and a strategic approach to driving operational excellence.

My professional journey includes roles as a Process Engineer at Durban Galvanizing Ltd, where I led continuous improvement projects and ensured compliance with quality and safety standards, and as a Plant Metallurgist at Impala Platinum Ltd, where I excelled in production planning, root cause analysis, and process optimization. I am also a certified Galvanizing Inspector and have experience in teaching and mentoring as a Teaching Assistant for undergraduate Chemical Engineering courses.

A natural collaborator, I thrive in cross-functional team environments and am skilled in using advanced tools such as Aspen simulation software, MATLAB, and AutoCAD, alongside proficiency in data analysis, programming, and process design. My commitment to continuous learning, coupled with my ability to think critically and abstractly, enables me to tackle complex challenges and deliver superior results. I am passionate about pushing the boundaries of metallurgical engineering and contributing to sustainable and innovative solutions in the field.

Experience

Experienced Metallurgist and Chemical Engineer with a strong background in process optimization, quality control, and operational excellence. Skilled in leading continuous improvement projects, root cause analysis, and process troubleshooting in both large and medium-scale manufacturing environments.

Teaching Assistant (2022–2023): Supported undergraduate courses in Data Science, Process Control, Thermodynamics, and more at the University of Cape Town.

Process Engineer, Durban Galvanizing Ltd (2017–2019): Managed plant chemicals, product quality control, and compliance with ISO 9001 and OHSA standards. Certified Galvanizing Inspector with expertise in galvanizing operations.

Plant Metallurgist, Impala Platinum Ltd (2014–2017): Oversaw production planning, process sampling, reagent management, and commissioning. Proficient in comminution and flotation of UG2 and Merensky ores, with a strong focus on safety and efficiency.

Adept at using simulation tools (Aspen, MATLAB), programming (VBA, Scilab), and engineering software (AutoCAD, MS Visio). Proven leadership, teaching, and research capabilities, with a commitment to innovation and continuous learning in metallurgical and chemical engineering.

Education

Master of Science in Chemical Engineering (Ongoing, 2024) – University of Cape Town

Thesis: The applicability of Continuous Stirred Column Crystallizer in Freeze and Eutectic Freeze Crystallization treatment of complex brine.

Focus: Innovative crystallization techniques for complex brine treatment.

Bachelor of Science in Chemical Engineering (2013) – University of Cape Town

Achievements: Listed on the Dean’s Merit List (70%+ GPA) in 2011.

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