Systems/dimensions - Pretoria, South Africa - Ford Motor Company
Description
ROLE SUMMARY
Responsible person will be required to work in the manufacturing environment and help to design new or updated production processes through the analysis of assembly measurement data.
As a dimensional engineer, your primary responsibilities include part & product measurement using GOM and scanning equipment for the assembly process to ensure parts are within manufacturing dimensional specification.
Activities also involves analyzing data, identifying problems in the manufacturing process, and documenting case studies while generating and performing statistical reporting as well as fixture and tooling integrity.
POSITION DETAILS
- Implement interim and permanent corrective actions to resolve quality issues using 8D, 6 panel tools etc.
- Manage and direct statistical process control activities
- Knowledge of and ability to execute measurement systems analysis & variable data analysis
- Identify sources of variation within a production environment effectively and efficiently
- Establish tolerance limits and facilitate appropriate corrective actions
- Establish and monitor quality target levels for each build
- Provide input for design and assembly concepts which will yield nominal variations
- Establish critical characteristics for gauging and measuring data collection methods
- Determine inspection equipment and facility requirements
- Support expedited concern resolution with cross functional teams including the Quality Department, Production and Suppliers
- Review internal/external suppliers for critical characteristics process compatibility
- Review incoming quality concerns to maintain quality with assigned area
- Must have experience with initiating containment, determining root cause analysis and implementing corrective actions
QUALIFICATIONS and EXPERIENCE
- National Diploma or degree: In Engineering Related Field
- Knowledge, setup and operation of CMM / Scanning Measurement equipment
PERFORMANCE
- Improve part and assemble quality from data analysis
- Drive improvement of overall assembly quality with the aim to achieve nominal assembly specification.
- Ensure fixture integrity and measurement are achieved efficiently and timeously
- Drive incoming quality and ensure part integrity are monitored to identify abnormalities
- Improve process capability and eliminate variation from the manufacturing process to ensure a stable a capable part and process
KNOWLEDGE, SKILLS and ABILITIES
- Use company and industry standard processes and tools to plan, design, manage, and utilize gauges for measurement of components and assemblies.
- Interpret data from inspection equipment and recommend responses
- Ensure gauge calibration; certification; and repeatability and reproducibility
- Determine locators and measuring points
- Verify tolerance/engineering specifications
- Develop dimensional/product/process controls plans
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